|
|
|
| |
| SM SAF – High Performance Profiling Solution
Ball Nose High Productivity with Sidelok Technology ! |
|
|
|
| |
|
Compact 90 – High Performance Endmilling Solution
Compact Milling Cutters with Multi Corner Inserts |
What is the main use of an endmill? It is to productively machine surfaces, shoulders and slots. In most cases this operation is simple, with straight horizontal feed without ramping.
With up to six cutting edges and a new double sided insert design COMPACT 90 is the best choice for this task. The COMPACT 90 provides a multi-edge endmilling solution down to 12 mm diameter.
The innovative concept delivers higher feeds, preserves tight tolerances and at the same time simplifies your selection for multiple milling operations with one economical solution.
AVAILABLE WITH THE NEW 5050 GRADE !
The new super tough universal 5050 grade exhibits top performance in roughing of steel and stainless steel. It has been developed for the most demanding operations, in particular for 90° shoulder milling. It also provides an excellent solution to high volume removing in titanium machining. |
| COMPACT 90 FEATURES AND BENEFITS |
 |
Increased feed per tooth, thanks to the strong double sided insert design |
|
Superior tolerance of 90° shoulder through better insert positioning |
|
Low cost per edge and low total cost of machining |
|
Excellent capabilities to work with long overhangs |
|
Reduced inventory owing to simple insert geometry and grade choice |
|
| INNOVATIVE INSERT DESIGN |
|
Robust double sided design |
|
Multicorner shape in compact size |
|
Sharp short cutting edge that prevents vibration and chatter |
|
Insert edge located above the seating surface providing more positive cutting action |
|
COMPACT CPE4
Diameter: From 12 mm up to 20 mm
Maximum depth of cut: 2 mm
COMPACT CPW4
Diameter: From 20 mm up to 50 mm
Maximum depth of cut: 3.5 mm
COMPACT CPW6
Diameter: From 25 mm up to 80 mm
Maximum depth of cut: 5 mm
Aplication : Endmilling, slotting, facemilling, vertical wall machining
Material : All materials |
|
|
| |
|
Quadri SAF – V490
Reduce Cutter Inventory. Save Money. It’s Simple ! |
| Multi Application Face Mill |
|
One Cutter |
|
Three Inserts Style |
|
Endless Choices |
| V490 provides endless options to any of your general purpose, machining operations. V490 offers versatility ; the ability to consolidate multiple applications into one face mill which translates to cost savings. |
|
| FEATURES |
Adaptable to any type of operation… one face mill, three insert styles:
Octagon : Effective low cutting force milling with eight indexes
Square : 90˚ shoulder machining with depth-of-cut up to 12 mm
or 15 mm
Round : Rough facemilling or shallow profile machining |
|
Secure insert retention and precise indexing |
|
Universal insert pocket |
|
Easy to program. Same height and diameter dimension with three |
| |
Insert styles |
| |
Insert Size 12 mm : Diameter 32 - 160 mm
Insert Size 15 mm : Diameter 50 - 100 mm
Mounting Type : Shell Mill and Weldon End Mill
Application : Facemilling, Shoulder Milling and Profiling
Material : Steel, Stainless Steel, Cast Iron |
|
|
|
| |
|
Penta Heavy Duty – V560
The Power of PENTA. Times Two ! |
|
|
|
| |
|
HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
|
|
| |
|
| ARAF High Feed |
| Benefits: |
|
Considerable reduction of pocket machining time in roughing |
|
Milling with large overhangs using carbide shanks |
|
Economical: using the existing shanks, you do not have to purchase any shanks |
|
Long insert and shank service life |
|
| Characteristics: |
|
Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
|
Cutting profile designed to reduce bending and vibrations of the tool |
|
Inserts fitting on all ARAF milling cutters without modification of the shank |
|
Available in grades VP5007, VP2003 & 5050 |
|
|
|
| |
|
| ORBI High Feed |
| Benefits: |
|
Considerable reduction of your machining costs by at least halving the cycle time |
|
No tool shank to replace |
|
High precision of dimensions produced |
|
Improved surface finish |
|
Requires less power in roughing |
|
| Characteristics: |
|
Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
|
Possibility of fitting on existing milling cutters after reworking of the shank |
|
Large end mill and boring mill program from diameter 16 to 80 mm |
|
Effective angle of 90° on the tool |
|
Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
|
|
|
| |
|
| PENTA High Feed |
| Benefits: |
|
Reduction of machining time by a factor of 5 or 10 |
|
Saving on cutting edge cost |
|
Long insert and shank service life |
|
Highly resistant milling cutter shanks owing to the
SILVER coating |
|
A versatile and multi-functional tool for most materials to be machined |
|
Very good operating safety with high stability during machining |
|
| Characteristics: |
|
Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
|
Strong, stable PDMX 09 inserts with 5 cutting edges |
|
Milling cutter shanks from diameter 32 to 100 mm |
|
Also designed to perform ramping, helical interpolation or plunging operations |
|
Two insert geometries available in grades VP5020, 2003 & 5050 |
|
|
|
| |
|
| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
| Benefits: |
|
High Feed Machining with Low Efforts |
|
Good Performance in Contouring & Pocketing |
|
4 Cutting Edges per Insert |
|
ap Max 1mm |
|
fzUpto 2mm |
|
Axial Positive 10 Degree |
|
Programming Radius 2mm |
|
Equivalent Lead Angle 14 Degree |
|
|
|
| |
|
| Grade 5050 – Universal Milling Grade for Tough Applications |
PRODUCTIVE. RELIABLE. VERSATILE
TAKING TOUGHNESS TO NEW HEIGHTS
Tough conditions? Multiple materials?
Want predictable performance?
We have your solution.
The 5050 grade excels at high feed rates and in the toughest conditions for maximum time and cost savings.
Thanks to its innovative substrate, insert failure is virtually eliminated and tool life is increased. 5050 provides unmatched performance, perfectly suited for unmanned operations where unpredictable stop is not an option. Safety’s new tough grade protects your milling operations through its proven reliability.
5050 is a versatile grade with excellent performances in various materials, allowing for inventory reduction and ease of insert selection. |
|
|
| |
|
| Grade VP2003 – Submicrograin Milling Grade |
High Performance Grade specifically designed for the Mould Industry
Grade VP2 003 is a high performance grade specifically designed for the mould industry. It covers both semi-finishing and finishing applications
for hardened steels and cast iron.
Combined with a highly heat-resistant AlTiN-based coating, its high-tech substrate can also cover the machining of composite materials for which it complements PCD grades. |
|
|
|
 |
|
| |
Ball Nose
Greenleaf is on the cutting edge of productivity with new ball nose end mill, the newest addition to Excelerator Mill line of milling cutters and the only ceramic ball nose cutter available on the market today.
Greenleaf ball nose end mills are the only complete line of ball nose cutters designed to use both ceramic and carbide inserts in the same qualified cutter bodies. Combined with WG-600 ® ceramic and G-925 carbide inserts, the unique cutter geometry offers better performance, longer tool life and superior cutting action over competitors’ mills across a wider spectrum of materials.
Excelerator Mill
Greenleaf’s new line of small diameter end mills are designed for high performance milling in difficult to machine materials using Greenleaf’s advance ceramic inserts.
The cutter bodies, shanks & insert clamps have been developed to offer outstanding performance at elevated spindle speeds on the most demanding materials.
Typical application areas include most hardened materials above 40 HRc and nickel & cobalt based super alloys.
Hard milling applications in the Mold making and Tool & Die industries, Pocket Milling, Ramping & Helical Milling are now possible using indexable ceramic inserts.
WG300/WG600 – World’s Most Productive Whisker-Reinforced Ceramic Inserts
WG300 or WG600 whisker-reinforced ceramic inserts are extremely successful at machining hard materials such as hard steels and nickel- and cobalt-based super alloys, and offer excellent wear and shock resistance at high surface speeds.
WG300 and WG600 can outperform carbide and Silicon Nitride-based ceramics in heat-resistant alloys, hard steels, weld overlays and 400-series stainless steels.
WG300 and WG600 have outstanding thermal and mechanical shock resistance making it the grade of choice for intermittent cut applications, such as milling. Grooving and turning applications can also benefit from using WG300 and WG600 by reducing cycle time and extending tool life. |
|
|
|
|
|
| |
|
 |
| |
| SOLID CARBIDE PRODUCTS |
|
Drills |
|
Drills – High Performance |
|
End Mills – High Performance |
|
End Mills – Stub Length |
|
End Mills – Standard Length |
|
End Mills - Extra Length |
|
Rotary Files |
|
Reamers |
|
Centerless Ground Blanks |
|
| |
| MACHINING CONDITIONS |
|
Aluminum |
|
Titanium |
|
Stainless Steel |
|
Cobalt, Nickel, Iron – Based Alloy |
|
Brass, Bronze, Copper, Magnesium |
|
Hardened Tool Steels |
|
Composite Materials |
|
Carbon Steels, Medium Alloy Steels |
|
|
|
|
|
|
|
|
