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Safety Automotive – We have the right machining solution for you !
Whether you are a components or engine manufacturer, supplier or automobile sub- contractor, you face the same demands: to constantly improve the quality of the parts you produce while reducing production costs. Driven by your market and the imperative need for excellence, you require machining solutions that are ingenious, highly performant and innovative to make an effective contribution to increased productivity.
We specialize in cutting tools for the manufacture of engines and transmission and steering components. Our technical expertise is based on listening to you to find the optimum solution, and drawing on existing tools or designing the tool to meet your specific need. The sum of this knowledge, accumulated over eighty years in business, makes us one of the most experienced players on the market. Being involved from the initial project stages lets us understand your needs in terms of tools, design the global solution, initiate new processes and assist for as long as it takes to guarantee you success and push back the limits a ever further.
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| Force SAF – with SideLok Technology |
Diameters : 80 mm to 250 mm
Max. Depth of Cut : 6 mm
Corner Configurations : 0.4 mm to 1.6 mm
Lead Angle : 60°
Applications : Rough and finish
Wiper Inserts : Available
Materials : Cast iron, CGI, ductile and nodular irons |
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| Flash SAF – high speed milling cutters for Aluminium |
Diameters : 50 mm to 315 mm
Max. depth of cut : 10 mm
Geometry : pos/pos
Corner configurations : r 0.4 mm, r 0.8 mm, ch 0.8x45°
Lead angle : 90°
Applications :rough & finish aluminum & non-ferrous, finish cast iron
Wiper inserts : available
Materials : aluminum, non-ferrous, bi-metal,cast iron |
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HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
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| ARAF High Feed |
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Considerable reduction of pocket machining time in roughing |
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Milling with large overhangs using carbide shanks |
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Economical: using the existing shanks, you do not have to purchase any shanks |
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Long insert and shank service life |
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| Characteristics: |
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Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
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Cutting profile designed to reduce bending and vibrations of the tool |
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Inserts fitting on all ARAF milling cutters without modification of the shank |
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Available in grades VP5007, VP2003 & 5050 |
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| ORBI High Feed |
| Benefits: |
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Considerable reduction of your machining costs by at least halving the cycle time |
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No tool shank to replace |
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High precision of dimensions produced |
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Improved surface finish |
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Requires less power in roughing |
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| Characteristics: |
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Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
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Possibility of fitting on existing milling cutters after reworking of the shank |
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Large end mill and boring mill program from diameter 16 to 80 mm |
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Effective angle of 90° on the tool |
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Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
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| PENTA High Feed |
| Benefits: |
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Reduction of machining time by a factor of 5 or 10 |
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Saving on cutting edge cost |
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Long insert and shank service life |
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Highly resistant milling cutter shanks owing to the
SILVER coating |
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A versatile and multi-functional tool for most materials to be machined |
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Very good operating safety with high stability during machining |
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| Characteristics: |
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Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
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Strong, stable PDMX 09 inserts with 5 cutting edges |
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Milling cutter shanks from diameter 32 to 100 mm |
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Also designed to perform ramping, helical interpolation or plunging operations |
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Two insert geometries available in grades VP5020, 2003 & 5050 |
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| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
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High Feed Machining with Low Efforts |
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Good Performance in Contouring & Pocketing |
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4 Cutting Edges per Insert |
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ap Max 1mm |
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fzUpto 2mm |
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Axial Positive 10 Degree |
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Programming Radius 2mm |
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Equivalent Lead Angle 14 Degree |
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Penta Heavy Duty – V560
The Power of PENTA. Times Two ! |
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Grade 5600
ACHIEVE SAFETY VELOCITY !
It’s Simple. Just Run it Faster
Realize upto 50% or more in cost savings.
MAKE US PROVE IT !!
Accelerate your steel turning operations to unsurpassed performance with new 5600 Series turning grades. Combining industry-leading substrates, coatings, edge preparation and post-coating surface treatment extends the operating range. |
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| Gear Teeth Chamfering |
| 65% of additional productivity Thanks to the global process management in the milling of a specific complex shape: the gear entry angles |
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Our offer covers the design and 3D machining simulation up to complete delivery of the service including machine kinematics, thus allowing full control of all the quality parameters |
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It addresses both continuous generating machining technology and discontinuous machining |
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| Features: |
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Part: gear box pinion |
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Material: steel to be cemented (0.15-0.3% of carbon) |
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Machined diameter: 102 mm |
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Discontinuous machining |
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| Gains: |
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65% of additional productivity: number of machined parts per insert (with identical cutting conditions): 1000 parts (i.e. 47000 teeth) against 600 parts (i.e. 28200 teeth) with the previous solution |
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No burrs |
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Full control of quality criteria (geometry, roughness) |
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SOLID CARBIDE REAMERS
Designed for AUTOMOTIVE Application |
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MPA established in Bologna in 1975, operate in the market for industrial automation.
From standard series to special tailor-made solutions, MPA offers a complete range of products, manufactured in conformance to strict safety, reliability and efficiency criteria. A motivated, specialized and constantly updated team takes care of product development processing the design-production-assembling-testing cycle.
We believe in only one way to produce, based on the extreme attention to detail and the specific needs of the Customer: the only way to achieve maximum precision and make it the perfection of the products we manufactured. Learn to ask the best
multispindle heads - modular multispindle heads - angle heads - tilting heads - customized special heads designed and manufactured according to specific production needs - two spindles pendulum heads for carry out two separate machining operations on the same axis - powered heads on slide unit - speed speeders - special live tools for CNC lathes
for drilling, tapping and milling operations on ferrous and non-ferrous metals, on vertical or horizontal machining centres with SK 69871, BT, CAT, DIN 2080, HSK, CAPTO input drive shank, boring machines, milling machines, tapping machines, transfer machines, drilling machines, units and special machines |
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Since 1960, E-Z Burr has built a solid reputation for providing high quality and efficient deburring and chamfering tools at an affordable price. E-Z Burr tools are designed for all types of machines, applications, and materials. They're durable, dependable, easy to use and maintain.
E-Z Burr have always been intensely focused on designing and manufacturing the highest quality deburring tools, and we feel that our line is absolutely the best in the world. We are confident that you will be totally satisfied with our responsiveness, technical expertise, and of course, our deburring and chamfering products.
All of our tools are designed to save you time and money. Our patented deburring and chamfering tools offer unique features that were designed specifically with your efficiency in mind. Our patented products offer you fast blade replacement and easy adjustability while still in the machine. We take great pride in our patents, and we offer a multitude of deburring and chamfering tools that we truly believe are second to none. We are certain that you will feel the same way.
We are proud that 95% of our customers are repeat customers. This is a strong indication that we are upholding our goal of providing quality deburring tools and quality service. We are here to help you solve problems, and we will continuously produce the best in deburring and chamfering tools as well as the best service. E-Z Burr tools are Easy. Fast. Built to Last. We guarantee it.
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| FRONT & BACK CHAMFERING PRODUCTS |
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HSS Deburring Tools |
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Carbide Deburring Tools |
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Chamfer Tools |
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Micro Series Tools |
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Burr Free Drill |
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Custom Tools |
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| MACHINING CONDITIONS |
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Unalloyed Steel |
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Alloyed Steel |
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Stainless Steel |
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Stainless Steel PH |
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Cast Iron |
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Aluminium & Alloys |
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High Temperature Alloys |
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Hard Materials |
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WEXPER Tooling System Programme consists of complete range of CNC Tool Holder, Collet Chuck, Boring System & Tooling Accessories.
WEXPER Tooling System provide tight tolerance and increased productivity from both machine and tool. You get the right tool for the workpiece; titanium or oak, aluminum or steel
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WSG High Speed Milling Chuck |
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WSC Milling Chuck |
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Straight Collets/Collet Set/Wrench |
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ERA High Speed Collet Chuck |
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ER Collets/Sets |
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ER Collet Chuck & Clamping/Bearing Nut |
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HPC/SPC/HPC-E High Speed Collet Chuck & Collet Set |
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WDT Dual Contact Adaptors |
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OZ Collet Chuck & Collet Set |
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SLA End Mill Holder |
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EM End Mill Holder – Weldon |
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APU Drill Chuck Holder |
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JTA Drill Chuck Holder |
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MTA Morse Taper Holder |
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MTB Morse Taper Holder |
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TPM Tap Holder |
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TPG Tap Holder |
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ART Rigid Tap Holder |
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ATC Tap Holder |
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TER Tap Holder |
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FMA Face Mill Holder |
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FMB Face Mill Holder |
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SMA Shell Mill Holder |
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BCK Micro Boring Head |
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ACK/BCK/BST Adjustable Balance Cutter Tool Holder |
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BSA/BSB/BST Boring Bar |
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Throw Away Boring Cutter |
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BCA/BCT Micro Boring Bar
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ABH Roug/Fine/Micro Boring Head Unit |
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NBJ16 Micro Boring Bar System |
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NBH2084 Micro Boring Bar |
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HBOR Series Micro Boring Bar System |
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ERO/SLO Oil Feed Holder |
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ISO Taper Balanced Tool Holder |
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Tooling System Accessories |
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| MAS403 BT/NT Series |
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| ISO/NBT Series |
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| HSK Series |
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| SK Series DIN69871A |
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| SK Series DIN2080 |
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| CAT Series |
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