Safety Automotive – We have the right machining solution for you !

Whether you are a components or engine manufacturer, supplier or automobile sub- contractor, you face the same demands: to constantly improve the quality of the parts you produce while reducing production costs. Driven by your market and the imperative need for excellence, you require machining solutions that are ingenious, highly performant and innovative to make an effective contribution to increased productivity.

We specialize in cutting tools for the manufacture of engines and transmission and steering components. Our technical expertise is based on listening to you to find the optimum solution, and drawing on existing tools or designing the tool to meet your specific need. The sum of this knowledge, accumulated over eighty years in business, makes us one of the most experienced players on the market. Being involved from the initial project stages lets us understand your needs in terms of tools, design the global solution, initiate new processes and assist for as long as it takes to guarantee you success and push back the limits a ever further.

 

Safety
Automotive
BF SAF – Burr Free Milling Cutter

No burrs - Outstanding surface finish quality !
Each BF milling cutter is designed to fully meet your needs !
Facing:
Aluminum, Steel, Cast Iron, Bimetal

Gains:
Facing with no deburring
Full control of the quality parameters of the parts
Outstanding surface quality
No insert adjustment
Reduction of the cost-per-part of 30%
66% reduction in set-up time
High-feed machining with a reduced number of teeth
Performance:
Finish milling of the combustion face on an aluminum cylinder head (AS7G07Y39)
Frequency: 50,000 cycles
Surface quality obtained on the 50,000th part: W=0.987 µm; Rz=1.325 µm; Rmax=2.799 µm
Solution:
Non-conventional milling cutter with a fully innovative design based on the broaching technology
Unique axial and radial positioning of the inserts which allows each of them to remove constant chip thickness
A single insert provides the quality of the machined surface Maximum optimizing of the number of teeth.
 
 
BF SAF
   
Force SAF – with SideLok Technology
Diameters                   : 80 mm to 250 mm
Max. Depth of Cut       : 6 mm
Corner Configurations  : 0.4 mm to 1.6 mm
Lead Angle                  : 60°
Applications                 : Rough and finish
Wiper Inserts               : Available
Materials                     : Cast iron, CGI, ductile and nodular irons
 
VForce
   
Flash SAF – high speed milling cutters for Aluminium

Diameters                  : 50 mm to 315 mm
Max. depth of cut        : 10 mm
Geometry                   : pos/pos
Corner configurations  : r 0.4 mm, r 0.8 mm, ch 0.8x45°
Lead angle                 : 90°
Applications                :rough & finish aluminum & non-ferrous, finish cast iron
Wiper inserts              : available
Materials                    : aluminum, non-ferrous, bi-metal,cast iron

 
VFlash
   

HIGH FEED MILLING

At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.

Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm.

 
High Feed
Milling
   
ARAF High Feed
Benefits:
Considerable reduction of pocket machining time in roughing
Milling with large overhangs using carbide shanks
Economical: using the existing shanks, you do not have to purchase any shanks
Long insert and shank service life
Characteristics:
Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm,
Cutting profile designed to reduce bending and vibrations of the tool
Inserts fitting on all ARAF milling cutters without modification of the shank
Available in grades VP5007, VP2003 & 5050
 
   
ORBI High Feed
Benefits:
Considerable reduction of your machining costs by at least halving the cycle time
No tool shank to replace
High precision of dimensions produced
Improved surface finish
Requires less power in roughing
Characteristics:
Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum
Possibility of fitting on existing milling cutters after reworking of the shank
Large end mill and boring mill program from diameter 16 to 80 mm
Effective angle of 90° on the tool
Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003
 
   
PENTA High Feed
Benefits:
Reduction of machining time by a factor of 5 or 10
Saving on cutting edge cost
Long insert and shank service life
Highly resistant milling cutter shanks owing to the SILVER coating
A versatile and multi-functional tool for most materials to be machined
Very good operating safety with high stability during machining
Characteristics:
Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum
Strong, stable PDMX 09 inserts with 5 cutting edges
Milling cutter shanks from diameter 32 to 100 mm
Also designed to perform ramping, helical interpolation or plunging operations
Two insert geometries available in grades VP5020, 2003 & 5050
 
   
TETRA High Feed High Feed milling cutter with positive four edged inserts !
Benefits:
High Feed Machining with Low Efforts
Good Performance in Contouring & Pocketing
4 Cutting Edges per Insert
ap Max 1mm
fzUpto 2mm
Axial Positive 10 Degree
Programming Radius 2mm
Equivalent Lead Angle 14 Degree
Tetra High Feed
   
Penta Heavy Duty – V560
The Power of PENTA. Times Two !
Heavy Roughing Face Mill
10 Cutting Edges
10mm Depth of Cut
100% Satisfaction    

The V560 allows operators to utilize the full power of machine tools, as well as securely perform heavy roughing operations. The V560 excels under difficult, full depth-of-cut machining conditions in forgings and beneath-casting scale.

FEATURES
Double-sided Penta design with 10 indexes per insert increases metal
removal rates and production capacity while using less horsepower
No cool down period required before indexing, allowing for more 
machine uptime
Secure insert retention for easier indexing… only three turns required
Patented ThruLok technology only requires a large, insert retention
screw that remains in the body
10 mm depth-of-cut capability allows operators to machine under the
tough outer layer of forge or cast workpieces, reducing insert wear
Insert edges are numbered for easy indexing
 

Diameter             : 100 - 315 mm
Max Depth of Cut : 10 mm
Entry angle          : 57°
Applications         : Heavy Roughing
Material               : Cast and Forged Steel, Stainless Steel, Cast Iron

 
 
Penta
Heavy Duty
   

Grade 5600

ACHIEVE SAFETY VELOCITY !
It’s Simple. Just Run it Faster
Realize upto 50% or more in cost savings.
MAKE US PROVE IT !!

Accelerate your steel turning operations to unsurpassed performance with new 5600 Series turning grades. Combining industry-leading substrates, coatings, edge preparation and post-coating surface treatment extends the operating range.

Grade
5600
   
Gear SAF

Flexible Gear cutting system. Reduce Tools Inventory and achieve great performance.
With GEAR-SAF Gashing System one tool is able to produce a wide range of different gears, both internal and external, with high productivity rates and outstanding quality.

System Description
Nearly 30 years of experience and success in Europe
Wedge system for inserts clamping (improved tool life, easy and improved inserts clamping)
Utilize one tool with inserts for roughing and finishing (only one pass instead of multiple passes)
Utilize one tool for different diameters and modules (by changing the inserts)
Utilize one tool for internal and external gears (by changing the inserts)
We use internal air to each insert
Machining of the entrance chamfer optional
Available all the Safety’s grades for different materials
Cutter bodies feature very long life. Body is 50-52 HRC
Experience from M5 to M45
 
Gear SAF
   
Gear Teeth Chamfering
65% of additional productivity Thanks to the global process management in the milling of a specific complex shape: the gear entry angles
Solution:
Our offer covers the design and 3D machining simulation up to complete delivery of the service including machine kinematics, thus allowing full control of all the quality parameters
It addresses both continuous generating machining technology and discontinuous machining
Features:
Part: gear box pinion
Material: steel to be cemented (0.15-0.3% of carbon)
Machined diameter: 102 mm
Discontinuous machining
Gains:
65% of additional productivity: number of machined parts per insert (with identical cutting conditions): 1000 parts (i.e. 47000 teeth) against 600 parts (i.e. 28200 teeth) with the previous solution
No burrs
Full control of quality criteria (geometry, roughness)
 
Gear Teeth Chamfering
 

BECKER have been occupied with the development, production and distribution precision machining tools made of ultra-hard cutting materials, such as natural diamond (PCD), synthetic diamond and cubic boron nitride (CBN), for more than 35 years. BECKER tools are mainly used in the metal processing industry and mould making.

PCD Inserts with Chip Breaker

High Performance CVD-PCD Inserts

Coated CBN Inserts

 
CBN & PCD PRODUCTS
ISO HardCut
Coated CBN Inserts
PCD Inserts
CVD-PCD Inserts
Chip Breaker PCD Inserts
MiniCut
MonoCut
FormCut
MillCut
PCD Milling
Aluminum Body Milling Cutter
 
MACHINING CONDITIONS
Grey Cast Iron
Aluminum & Alloys
High Temperature Alloys
Hard Materials
Composite Materials
Plastic & Wood
Ceramics
 
Becker Main
Catalogue
 
Becker Coated
CBN
 
Becker Chip
Breaker PCD
 
Becker
MillCut
 
Aluminium Body
Milling Cutter
   

Face Mill for PCD Milling Applications

Engineered for High Speed Machining!

New advanced milling cutter program engineered for high speed machining of non-ferrous material
Ultra precise finishing with unique wiper-radius PCD inserts and micro-adjustable cartridges
Milling cutter bodies constructed from lightweight 7075-T6 aviation grade aluminum to maximize RPM while minimizing machine spindle wear
MaxiCool through coolant enabled for maximum chip evacuation and temperature control
New CVD diamond grade for extreme tool life
 
   

Custom Made Inserts

With Customer design profiling - Productivity can be increased by 40% to 500%

 
 

Since 1974 Kemmer goal is to develop and produce simply the best cutting and turning tools. ??With its great variety of tools, Kemmer is among the leading manufactures of such tools. And surely a reliable and competent partner to its customers.

KEMMER grooving and cut-off range consists of both internal and external tools. A variety of systems are available to handle many applications.

As an example the standard design parting-off series are being produced since 1983. A perfect system! Never the less at even more advanced system has meanwhile been created from the standard design. Its name is PERFECT FIT - A new technical highlight!

PERFECT FIT described a new technique that establishes a precise connection between the carbide cutting inserts and the respective insert seats.

Prevents "walking" of the plate in the insert seat  
Reduces vibration
Increases the overall stiffness of the tool
Achieve high and consistent service lives  
Creates process reliability in parting  

Some of the Company's patents, like the unique MTNZ cutting and turning insert are sold word-wide under license.

 

Special Tools are without Expenses !

No costs for special tools? Yes! And in addition: the moment they produce, multiply advantages:

Increasing productivity
Reducing cost per part

The tools shown here double amount of grooves cut as before.

The job is now done with 2 cutting tool holders 4 grooves at the same time.

 
GROOVING PRODUCTS
Parting Off
Grooving & Turning
Thread Machining
Face Grooving
Grip Lock Modular System
Profile Cutting
Special Engineering Tools
 
MACHINING CONDITIONS
Unalloyed Steel
Alloyed Steel
Stainless Steel
Stainless Steel PH
Cast Iron
Aluminium & Alloys
High Temperature Alloys
Hard Materials
 
GripLock 2010
 
 

SOLID CARBIDE REAMERS

Designed for AUTOMOTIVE Application

 

Reamers
 

MPA established in Bologna in 1975, operate in the market for industrial automation.

From standard series to special tailor-made solutions, MPA offers a complete range of products, manufactured in conformance to strict safety, reliability and efficiency criteria. A motivated, specialized and constantly updated team takes care of product development processing the design-production-assembling-testing cycle.

We believe in only one way to produce, based on the extreme attention to detail and the specific needs of the Customer: the only way to achieve maximum precision and make it the perfection of the products we manufactured. Learn to ask the best

multispindle heads - modular multispindle heads - angle heads - tilting heads - customized special heads designed and manufactured according to specific production needs - two spindles pendulum heads for carry out two separate machining operations on the same axis - powered heads on slide unit - speed speeders - special live tools for CNC lathes

for drilling, tapping and milling operations on ferrous and non-ferrous metals, on vertical or horizontal machining centres with SK 69871, BT, CAT, DIN 2080, HSK, CAPTO input drive shank, boring machines, milling machines, tapping machines, transfer machines, drilling machines, units and special machines

MPA operates in areas where high technology and production form an indissoluble union:

Aerospace
Automotive
Energy
Manufactury industry
Machine Tools
Fittings
Taps and Valves
 
MPA
 
 

Since 1960, E-Z Burr has built a solid reputation for providing high quality and efficient deburring and chamfering tools at an affordable price. E-Z Burr tools are designed for all types of machines, applications, and materials. They're durable, dependable, easy to use and maintain.

E-Z Burr  have always been intensely focused on designing and manufacturing the highest quality deburring tools, and we feel that our line is absolutely the best in the world. We are confident that you will be totally satisfied with our responsiveness, technical expertise, and of course, our deburring and chamfering products.

All of our tools are designed to save you time and money. Our patented deburring and chamfering tools offer unique features that were designed specifically with your efficiency in mind. Our patented products offer you fast blade replacement and easy adjustability while still in the machine. We take great pride in our patents, and we offer a multitude of deburring and chamfering tools that we truly believe are second to none. We are certain that you will feel the same way.

We are proud that 95% of our customers are repeat customers. This is a strong indication that we are upholding our goal of providing quality deburring tools and quality service. We are here to help you solve problems, and we will continuously produce the best in deburring and chamfering tools as well as the best service. E-Z Burr tools are Easy. Fast. Built to Last. We guarantee it.

EZ-BURR Tools
Burr Free Drill
Company
FRONT & BACK CHAMFERING PRODUCTS
HSS Deburring Tools
Carbide Deburring Tools
Chamfer Tools
Micro Series Tools
Burr Free Drill
Custom Tools
 
MACHINING CONDITIONS
Unalloyed Steel
Alloyed Steel
Stainless Steel
Stainless Steel PH
Cast Iron
Aluminium & Alloys
High Temperature Alloys
Hard Materials
 

The Steiner Difference

 

At Steiner Technologies, the focus is on innovative tooling solutions that eliminate costly secondary operations and reduce part process time. As the OEM of the Autofacer since 1968, Steiner continues to be the world leader in automatic back spotfacing and back counter boring tools. Large spotface to hole size ratios and super high precision back boring are not a problem for the Autofacer.

In fact the more demanding the application, the more you need the Autofacer and because Steiner stock standard components, tools are available for quick delivery. A friction clutch ensures that the blade opens and closes positively and reliably each time, every time. With six different methods to drive the blade, the Autofacer will operate on any machine tool, manual or automatic. The Autofacer has been run with success in nearly every major manufacturer in the world. Steiner product offering continues to expand to include low cost back chamfering tools and other internal machining tools. Let Steiner Technologies develop an engineered tooling solution for you.

Auto Facer means Auto Money Maker !
BACK SPOT FACING PRODUCTS
Back Spotface
Front & Back Spotface
Back Counterbore
ID Chamfer
OD Chamfer
Back Countersink
Interupted Cut
Special Form
Spherical Radius
Steiner
Catalogue
Autofacer
Principle
Autofacer
6000
Autofacer
Technical Manual
Request
for Quote
 

WEXPER Tooling System Programme consists of complete range of CNC Tool Holder, Collet Chuck, Boring System & Tooling Accessories.


WEXPER Tooling System provide tight tolerance and increased productivity from both machine and tool. You get the right tool for the workpiece; titanium or oak, aluminum or steel

WSG High Speed Milling Chuck

 

WSC Milling Chuck

Straight Collets/Collet Set/Wrench

ERA High Speed Collet Chuck

 

ER Collets/Sets

 

ER Collet Chuck & Clamping/Bearing Nut

 

HPC/SPC/HPC-E High Speed Collet Chuck & Collet Set

 

WDT Dual Contact Adaptors

 

OZ Collet Chuck & Collet Set

 

SLA End Mill Holder

 

EM End Mill Holder – Weldon

 

APU Drill Chuck Holder

 

JTA Drill Chuck Holder

 

MTA Morse Taper Holder

 

MTB Morse Taper Holder

 

TPM Tap Holder

 

TPG Tap Holder

 

ART Rigid Tap Holder

 

ATC Tap Holder

 

TER Tap Holder

 

FMA Face Mill Holder

 

FMB Face Mill Holder

 

SMA Shell Mill Holder

 

BCK Micro Boring Head

 

ACK/BCK/BST Adjustable Balance Cutter Tool Holder

 

BSA/BSB/BST Boring Bar

 

Throw Away Boring Cutter

 

BCA/BCT Micro Boring Bar

 

ABH Roug/Fine/Micro Boring Head Unit

 

NBJ16 Micro Boring Bar System

 

NBH2084 Micro Boring Bar

 

HBOR Series Micro Boring Bar System

 

ERO/SLO Oil Feed Holder

 

ISO Taper Balanced Tool Holder

 

Tooling System Accessories

 
Wexper
Tooling System
MAS403 BT/NT Series
ISO/NBT Series
HSK Series
SK Series DIN69871A
SK Series DIN2080
CAT Series