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Ceramic Inserts

Greenleaf is the industry leader in the development and manufacture of ceramic and coated ceramic inserts in ANSI standard and special geometries.

 

Heavy Turning Inserts

The manufacture of rolls for use in steel making is an area where machinability has been decreased significantly by the introduction of alloyed materials, especially chromium content. In addition, the use of forged rolls is increasing, and centrifugally cast products with high hardness levels and surface contamination are another challenge.

Ceramic cutting tools such as Greenleaf GEM-7 composite material and WG-300 whiskered material are finding an important place in heavy turning when combined with rigid, well-designed holding systems.

Greenleaf has extensive experience in the design and manufacture of heavy-turning tooling systems. For more than thirty years, we have supplied O.E.M. packages to many of the largest lathe manufacturers – both domestic and overseas.

We will be pleased to quote tooling systems for any type machine to effectively use ceramic or carbide inserts. Most of the options regularly manufactured are outlined on page HT 34.

 

Advance Carbide Inserts

Greenleaf offers a comprehensive line of carbide inserts in grades ranging from sub-micron C-1 through C-8 classifications. An industry pioneer in coated carbide, Greenleaf offers a variety of uncoated, CVD-coated and PVD-coated grades. Carbide inserts are available in ANSI standard geometries with multi-purpose chipbreakers for heavy roughing through finishing.

 
TURNING PRODUCTS
Turning Inserts
Heavy Duty Turning
Bar Peeling
Aerospace Turning
Precision Turning
External Tool Holders
Internal Boring Bars
Greenleaf Tooling
Catalogue
   

Greenleaf Milling

Greenleaf Corporation is a leading developer of cutting tool technology, specializing in the manufacturing of high performance tungsten carbide and ceramic inserts as well as innovative tool-holding systems. Greenleaf continues to build on 60 years of innovation, which centers on supplying customers with productive solutions to every metalcutting situation.

Greenleaf Corporation is positioned to serve the evolving needs of companies in all major segments of the metalcutting industry including gas turbine, steel, medical, roll turning, automotive, machine tool and rail. Greenleaf's products are engineered to provide optimal performance against a wide range of materials under the most rigorous metalcutting conditions.

In addition to specially engineered tool holding systems and a comprehensive line of carbide inserts, Greenleaf offers high-quality ceramic and ceramic composite materials, which can be custom designed for specific machining applications.

Power Mill Cutters  

Ideal for heavy-duty cutting in severe interruptions and uneven surfaces. Replaceable components maximize cutter life while providing deep depths of cut.
Also available as end mills, face mills and sinusoidal.

Powersine Inserts  
The Greenleaf Powersine® inserts are uniquely designed to have all four edge variations built into one insert, unlike other manufacturers who require sets of inserts. The sinusoidal or wave-type edge fits into the standard PowermillTM cutter body and is especially helpful when deal- ing with long spindle extensions and limited horsepower machinery.
Hushcut Series II  
Quiet and free-cutting mills with screw- on insert designs to make the most out of the available horsepower. The free cutting action results in longer tool life and improved surface finishes. Available in end mills and face mills in a wide range of small to large diameters.
Multi-Purpose End Mills  
High-speed ceramic or standard-speed carbide milling with positive and negative designs for a broad range of materials.
C-4 Series Face Miils  
High-velocity cutters with ceramic inserts for use in high-temp alloys, hard metals, cast irons at high speeds and accelerated feed rates. Precision nests provide multiple insert configurations and body protection.
Slotting Cutters  
Standard screw-on and mechanically held indexable slotting cutters. Special application cutters designed to produce precise narrow width slots.
Ball Nose  

Greenleaf is on the cutting edge of productivity with new ball nose end mill, the newest addition to Excelerator Mill line of milling cutters and the only ceramic ball nose cutter available on the market today.

Greenleaf ball nose end mills are the only complete line of ball nose cutters designed to use both ceramic and carbide inserts in the same qualified cutter bodies. Combined with WG-600 ® ceramic and G-925 carbide inserts, the unique cutter geometry offers better performance, longer tool life and superior cutting action over competitors’ mills across a wider spectrum of materials.

 
 
MILLING PRODUCTS
Hushcut – Light & Medium Duty
Screw-On Inserts
Excelerator Mill
High Shear
Powermill
Slotting
Ball Nose
MACHINING CONDITIONS
Grey Cast Iron
Aluminum & Alloys
High Temperature Alloys
Hard Materials
Composite Materials
Plastic & Wood
Ceramics
 
Greenleaf
Metric Milling
Ball Nose
Grade
WG300/600
Ring Max