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Quadri SAF – V490
Reduce Cutter Inventory. Save Money. It’s Simple ! |
| Multi Application Face Mill |
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One Cutter |
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Three Inserts Style |
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Endless Choices |
| V490 provides endless options to any of your general purpose, machining operations. V490 offers versatility ; the ability to consolidate multiple applications into one face mill which translates to cost savings. |
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| FEATURES |
Adaptable to any type of operation… one face mill, three insert styles:
Octagon : Effective low cutting force milling with eight indexes
Square : 90˚ shoulder machining with depth-of-cut up to 12 mm
or 15 mm
Round : Rough facemilling or shallow profile machining |
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Secure insert retention and precise indexing |
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Universal insert pocket |
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Easy to program. Same height and diameter dimension with three |
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Insert styles |
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Insert Size 12 mm : Diameter 32 - 160 mm
Insert Size 15 mm : Diameter 50 - 100 mm
Mounting Type : Shell Mill and Weldon End Mill
Application : Facemilling, Shoulder Milling and Profiling
Material : Steel, Stainless Steel, Cast Iron |
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Penta Heavy Duty – V560
The Power of PENTA. Times Two ! |
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HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
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| ARAF High Feed |
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Considerable reduction of pocket machining time in roughing |
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Milling with large overhangs using carbide shanks |
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Economical: using the existing shanks, you do not have to purchase any shanks |
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Long insert and shank service life |
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| Characteristics: |
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Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
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Cutting profile designed to reduce bending and vibrations of the tool |
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Inserts fitting on all ARAF milling cutters without modification of the shank |
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Available in grades VP5007, VP2003 & 5050 |
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| ORBI High Feed |
| Benefits: |
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Considerable reduction of your machining costs by at least halving the cycle time |
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No tool shank to replace |
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High precision of dimensions produced |
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Improved surface finish |
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Requires less power in roughing |
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| Characteristics: |
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Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
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Possibility of fitting on existing milling cutters after reworking of the shank |
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Large end mill and boring mill program from diameter 16 to 80 mm |
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Effective angle of 90° on the tool |
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Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
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| PENTA High Feed |
| Benefits: |
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Reduction of machining time by a factor of 5 or 10 |
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Saving on cutting edge cost |
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Long insert and shank service life |
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Highly resistant milling cutter shanks owing to the
SILVER coating |
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A versatile and multi-functional tool for most materials to be machined |
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Very good operating safety with high stability during machining |
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| Characteristics: |
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Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
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Strong, stable PDMX 09 inserts with 5 cutting edges |
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Milling cutter shanks from diameter 32 to 100 mm |
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Also designed to perform ramping, helical interpolation or plunging operations |
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Two insert geometries available in grades VP5020, 2003 & 5050 |
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| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
| Benefits: |
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High Feed Machining with Low Efforts |
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Good Performance in Contouring & Pocketing |
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4 Cutting Edges per Insert |
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ap Max 1mm |
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fzUpto 2mm |
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Axial Positive 10 Degree |
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Programming Radius 2mm |
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Equivalent Lead Angle 14 Degree |
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Grade 5600
ACHIEVE SAFETY VELOCITY !
It’s Simple. Just Run it Faster
Realize upto 50% or more in cost savings.
MAKE US PROVE IT !!
Accelerate your steel turning operations to unsurpassed performance with new 5600 Series turning grades. Combining industry-leading substrates, coatings, edge preparation and post-coating surface treatment extends the operating range. |
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HEAVY TURNING INSERTS
The manufacture of rolls for use in steel making is an area where machinability has been decreased significantly by the introduction of alloyed materials, especially chromium content. In addition, the use of forged rolls is increasing, and centrifugally cast products with high hardness levels and surface contamination are another challenge.
Ceramic cutting tools such as Greenleaf GEM-7 composite material and WG-300 whiskered material are finding an important place in heavy turning when combined with rigid, well-designed holding systems.
Greenleaf has extensive experience in the design and manufacture of heavy-turning tooling systems. For more than thirty years, we have supplied O.E.M. packages to many of the largest lathe manufacturers – both domestic and overseas. We will be pleased to quote tooling systems for any type machine to effectively use ceramic or carbide inserts.
WG300/WG600 – World’s Most Productive Whisker-Reinforced Ceramic Inserts
WG300 or WG600 whisker-reinforced ceramic inserts are extremely successful at machining hard materials such as hard steels and nickel- and cobalt-based super alloys, and offer excellent wear and shock resistance at high surface speeds.
WG300 and WG600 can outperform carbide and Silicon Nitride-based ceramics in heat-resistant alloys, hard steels, weld overlays and 400-series stainless steels.
WG300 and WG600 have outstanding thermal and mechanical shock resistance making it the grade of choice for intermittent cut applications, such as milling. Grooving and turning applications can also benefit from using WG300 and WG600 by reducing cycle time and extending tool life.
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| MACHINING CONDITIONS |
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Nickel based Alloys |
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Cobalt based Alloys |
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Heat Resistant Super Alloys |
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High Strength Stainless Steel |
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Titanium Alloys |
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