Safety – Medical Tooling Solutions
Safety offer solutions regarding programming, process engineering and the best machining strategies in medical component machining.
Safety relationships with medical component manufacturers, who are constantly working to advance their technology, is providing dividends for our customers around the globe.
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| SM SAF – High Performance Profiling Solution
Ball Nose High Productivity with Sidelok Technology ! |
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HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
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| ARAF High Feed |
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Considerable reduction of pocket machining time in roughing |
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Milling with large overhangs using carbide shanks |
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Economical: using the existing shanks, you do not have to purchase any shanks |
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Long insert and shank service life |
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| Characteristics: |
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Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
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Cutting profile designed to reduce bending and vibrations of the tool |
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Inserts fitting on all ARAF milling cutters without modification of the shank |
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Available in grades VP5007, VP2003 & 5050 |
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| ORBI High Feed |
| Benefits: |
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Considerable reduction of your machining costs by at least halving the cycle time |
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No tool shank to replace |
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High precision of dimensions produced |
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Improved surface finish |
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Requires less power in roughing |
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| Characteristics: |
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Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
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Possibility of fitting on existing milling cutters after reworking of the shank |
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Large end mill and boring mill program from diameter 16 to 80 mm |
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Effective angle of 90° on the tool |
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Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
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| PENTA High Feed |
| Benefits: |
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Reduction of machining time by a factor of 5 or 10 |
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Saving on cutting edge cost |
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Long insert and shank service life |
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Highly resistant milling cutter shanks owing to the
SILVER coating |
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A versatile and multi-functional tool for most materials to be machined |
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Very good operating safety with high stability during machining |
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| Characteristics: |
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Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
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Strong, stable PDMX 09 inserts with 5 cutting edges |
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Milling cutter shanks from diameter 32 to 100 mm |
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Also designed to perform ramping, helical interpolation or plunging operations |
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Two insert geometries available in grades VP5020, 2003 & 5050 |
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| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
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High Feed Machining with Low Efforts |
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Good Performance in Contouring & Pocketing |
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4 Cutting Edges per Insert |
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ap Max 1mm |
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fzUpto 2mm |
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Axial Positive 10 Degree |
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Programming Radius 2mm |
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Equivalent Lead Angle 14 Degree |
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Grade 9605
9605 WITH MICROFORM TECHNOLOGY IS UNBEATABLE!
It’s Simple. The Toughest Cutting Edge
Difficult-to-machine ? We see an opportunity-to-machine !! |
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| Grade VP2003 – Submicrograin Milling Grade |
High Performance Grade specifically designed for the Mould Industry
Grade VP2 003 is a high performance grade specifically designed for the mould industry. It covers both semi-finishing and finishing applications
for hardened steels and cast iron.
Combined with a highly heat-resistant AlTiN-based coating, its high-tech substrate can also cover the machining of composite materials for which it complements PCD grades. |
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