At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.

Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.

Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed

These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm.

Penta Heavy Duty – V560
The Power of PENTA. Times Two !

Heavy Roughing Face Mill
	10 Cutting Edges
	10mm Depth of Cut
	100% Satisfaction
The V560 allows operators to utilize the full power of machine tools, as well as securely perform heavy roughing operations. The V560 excels under difficult, full depth-of-cut machining conditions in forgings and beneath-casting scale.

Quadri SAF – V490
Reduce Cutter Inventory. Save Money. It’s Simple !

Multi Application Face Mill
	One Cutter
	Three Inserts Style
	Endless Choices
V490 provides endless options to any of your general purpose, machining operations. V490 offers versatility ; the ability to consolidate multiple applications into one face mill which translates to cost savings.
Adaptable to any type of operation… one face mill, three insert styles: Octagon    : Effective low cutting force milling with eight indexes Square      : 90˚ shoulder machining with depth-of-cut up to 12 mm                     or 15 mm Round       : Rough facemilling or shallow profile machining

Compact Milling Cutters with Multi Corner Inserts

What is the main use of an endmill? It is to productively machine surfaces, shoulders and slots. In most cases this operation is simple, with straight horizontal feed without ramping.

With up to six cutting edges and a new double sided insert design COMPACT 90 is the best choice for this task. The COMPACT 90 provides a multi-edge endmilling solution down to 12 mm diameter.

The innovative concept delivers higher feeds, preserves tight tolerances and at the same time simplifies your selection for multiple milling operations with one economical solution.

AVAILABLE WITH THE NEW 5050 GRADE !

The new super tough universal 5050 grade exhibits top performance in roughing of steel and stainless steel. It has been developed for the most demanding operations, in particular for 90° shoulder milling. It also provides an excellent solution to high volume removing in titanium machining.

Aplication : Endmilling, slotting, facemilling, vertical wall machining
Material    : All materials

Diameters                  : 50 mm to 315 mm
Max. depth of cut        : 10 mm
Geometry                   : pos/pos
Corner configurations  : r 0.4 mm, r 0.8 mm, ch 0.8x45°
Lead angle                 : 90°
Applications                :rough & finish aluminum & non-ferrous, finish cast iron
Wiper inserts              : available
Materials                    : aluminum, non-ferrous, bi-metal,cast iron

BF SAF – Burr Free Milling Cutter

No burrs - Outstanding surface finish quality !
Each BF milling cutter is designed to fully meet your needs !

Facing:
Aluminum, Steel, Cast Iron, Bimetal

Gear SAF

Flexible Gear cutting system. Reduce Tools Inventory and achieve great performance.
With GEAR-SAF Gashing System one tool is able to produce a wide range of different gears, both internal and external, with high productivity rates and outstanding quality.

System Description
	Nearly 30 years of experience and success in Europe
	Wedge system for inserts clamping (improved tool life, easy and improved inserts clamping)
	Utilize one tool with inserts for roughing and finishing (only one pass instead of multiple passes)
	Utilize one tool for different diameters and modules (by changing the inserts)
	Utilize one tool for internal and external gears (by changing the inserts)
	We use internal air to each insert
	Machining of the entrance chamfer optional
	Available all the Safety’s grades for different materials
	Cutter bodies feature very long life. Body is 50-52 HRC
	Experience from M5 to M45

Gear Teeth Chamfering

65% of additional productivity Thanks to the global process management in the milling of a specific complex shape: the gear entry angles

Solution:
	Our offer covers the design and 3D machining simulation up to complete delivery of the service including machine kinematics, thus allowing full control of all the quality parameters
	It addresses both continuous generating machining technology and discontinuous machining

Features:
	Part: gear box pinion
	Material: steel to be cemented (0.15-0.3% of carbon)
	Machined diameter: 102 mm
	Discontinuous machining

Gains:
	65% of additional productivity: number of machined parts per insert (with identical cutting conditions): 1000 parts (i.e. 47000 teeth) against 600 parts (i.e. 28200 teeth) with the previous solution
	No burrs
	Full control of quality criteria (geometry, roughness)

WG300/WG600 – World’s Most Productive Whisker-Reinforced Ceramic Inserts

WG300 or WG600 whisker-reinforced ceramic inserts are extremely successful at machining hard materials such as hard steels and nickel- and cobalt-based super alloys, and offer excellent wear and shock resistance at high surface speeds.
WG300 and WG600 can outperform carbide and Silicon Nitride-based ceramics in heat-resistant alloys, hard steels, weld overlays and 400-series stainless steels.
WG300 and WG600 have outstanding thermal and mechanical shock resistance making it the grade of choice for intermittent cut applications, such as milling. Grooving and turning applications can also benefit from using WG300 and WG600 by reducing cycle time and extending tool life.

PCD Inserts with Chip Breaker

High Performance CVD-PCD Inserts

VRX END MILLS

Designed for Titanium, Inconel & 17-4 Stainless Steel

V4-R Corner Radius
Variable Helix 4 Flute End Mill - ALCRONA Coated

V4-S Square End
Variable Helix 4 Flute End Mill - ALCRONA Coated

V4-B Ball End
Variable Helix 4 Flute End Mill - ALCRONA Coated

V5 - 5 Flute

Flexi-Turn

Characteristics:
Concave turning/milling cutters for specific applications.
The inserts are fixed by Torx screw that allows a good chip evacuation and easy use.

Applications:
This chamfering turning/milling cutters work well on steels, alloyed steels, stainless steels and refractors.

High Precision Chuck

WHPC-R HIGH SPEED COLLET CHUCK FOR DRILLS, REAMER AND ENDMILLS

Solid Notch Free Nuts :
At high Speed there is no vibration with the notch free design and also better balance and concentricity. This feature also avoids whistling noise and splash of coolant. It also increase the strength of the nut.

Precision Ground :
The high precision chucks are ground finished on all surface to ensure perfect concentricity for high speed machining.

Special Ring Type Spanner :
The special ring type spanner has a one way clutch system with needle roller bearings and ratchet function which ensure everytime safe and even force to the entire nut periphery.

Balanced :    
This high precision chucks can run upto 30,000rpm as they are balanced to 2.5G

Accurate Run Out :
This high precision collet chuck ensure 5 micron runout at L/D-4 to ensure smooth cutting and higher tool life. Collets have Collapsibility of 0.5mm instead of normal 1mm in ER Collets.

RIB End Mill

RIB MILL Series for Rib Processing

CBN End Mill

Strong Cutting Power for High Hard Materials !

CBN series of Wexper show the best performance at high speed cutting of HRC70 and hardened materials