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HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
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| ARAF High Feed |
| Benefits: |
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Considerable reduction of pocket machining time in roughing |
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Milling with large overhangs using carbide shanks |
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Economical: using the existing shanks, you do not have to purchase any shanks |
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Long insert and shank service life |
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| Characteristics: |
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Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
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Cutting profile designed to reduce bending and vibrations of the tool |
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Inserts fitting on all ARAF milling cutters without modification of the shank |
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Available in grades VP5007, VP2003 & 5050 |
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| ORBI High Feed |
| Benefits: |
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Considerable reduction of your machining costs by at least halving the cycle time |
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No tool shank to replace |
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High precision of dimensions produced |
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Improved surface finish |
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Requires less power in roughing |
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| Characteristics: |
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Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
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Possibility of fitting on existing milling cutters after reworking of the shank |
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Large end mill and boring mill program from diameter 16 to 80 mm |
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Effective angle of 90° on the tool |
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Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
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| PENTA High Feed |
| Benefits: |
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Reduction of machining time by a factor of 5 or 10 |
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Saving on cutting edge cost |
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Long insert and shank service life |
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Highly resistant milling cutter shanks owing to the
SILVER coating |
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A versatile and multi-functional tool for most materials to be machined |
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Very good operating safety with high stability during machining |
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| Characteristics: |
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Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
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Strong, stable PDMX 09 inserts with 5 cutting edges |
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Milling cutter shanks from diameter 32 to 100 mm |
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Also designed to perform ramping, helical interpolation or plunging operations |
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Two insert geometries available in grades VP5020, 2003 & 5050 |
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| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
| Benefits: |
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High Feed Machining with Low Efforts |
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Good Performance in Contouring & Pocketing |
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4 Cutting Edges per Insert |
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ap Max 1mm |
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fzUpto 2mm |
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Axial Positive 10 Degree |
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Programming Radius 2mm |
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Equivalent Lead Angle 14 Degree |
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SILVER Drill
Diameter 12 to 30 mm
- 2X-Dia
- 4X-Dia
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The SILVER Drill guarantees dimensions repetitiveness and provides good geometric qualities. |
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The LCMT insert, rectangular in shape, consists of a strong carbide section that enables it to withstand difficult operating conditions, in diameters from 12 to 16 mm. |
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The XPMT inserts, also very strong, feature 4 cutting edges and are fitted on drills from 16.5 to 30 mm in diameter. |
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A single type insert can be used in both inboard and outboard positions eliminates set-up confusion and reduces inventory. |
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The drill flute was particularly carefully designed to improve rigidity and resistance to erosion due to chip passage. |
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The helical flute favours chip extraction, especially in deep drilling. |
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For big series with 2 times and 4 times diameter drill depth, it’s the most economical
solution. |
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| FY-SAF |
Diameter 31 to 54 mm
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Drill with trigon inserts. |
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Its high rigidity enables it to drill without guidance or pre-holes in difficult operating
conditions. |
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The seat of the inserts, based on a triangular shape, enables great repositioning accuracy. |
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Inserts thickness guarantees their strength. |
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The broad support collar in front of the shank favours good stability of the drill when
drilling big diameters. |
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| GY-SAF |
Diameter 12.7 to 35 mm
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The removable inserts eliminate sharpening costs and are interchangeable between various tool holder sizes. |
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Its high rigidity enables it to drill without guidance or pre-holes in difficult operating
conditions. |
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The geometries of the inserts associated with recent grades guarantee quality drilling in many materials. |
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The drill body has undergone special treatment giving its surface hardness in excess of 50HRC, wich guarantees great resistance to wear due to chip flow and provides better chip evacuation. |
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It’s the perfect versatility for accurate and deep holes from diameter 12.7 to 35 mm up to 8 times diameter. |
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| DRILLING PRODUCTS |
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SILVER Drill |
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FY-SAF |
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SGY-SAF |
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| MACHINING CONDITIONS |
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Unalloyed Steel |
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Alloyed Steel |
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Stainless Steel |
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Stainless Steel PH |
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Cast Iron |
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Aluminium & Alloys |
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High Temperature Alloys |
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Hard Materials |
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| Grade 9605 |
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9605 WITH MICROFORM TECHNOLOGY IS UNBEATABLE!
It’s Simple. The Toughest Cutting Edge
Difficult-to-machine ? We see an opportunity-to-machine !! |
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| MACHINING CONDITIONS |
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Nickel based Alloys |
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Cobalt based Alloys |
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Heat Resistant Super Alloys |
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High Strength Stainless Steel |
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Titanium Alloys |
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