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HIGH FEED MILLING
At a time when cutting production cost is a priority, one solution that allows you to reduce your machining times considerably is high feed machining.
Carried out with existing machines, this combines a low cutting depth with a high feed per tooth. It offers an alternative to high speed machining (HSM) without any heavy investment.
Safety offers you 3 high feed milling cutters:
- Araf High Feed
- Orbi High Feed
- Penta High Feed
These cover diameters from 8 to 100 mm and can reach feeds per tooth of 2 to 3 mm. |
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| ARAF High Feed |
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Considerable reduction of pocket machining time in roughing |
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Milling with large overhangs using carbide shanks |
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Economical: using the existing shanks, you do not have to purchase any shanks |
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Long insert and shank service life |
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| Characteristics: |
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Inserts from diameter 8 to 25 mm to machine with a maximum feed per tooth of 2 mm, |
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Cutting profile designed to reduce bending and vibrations of the tool |
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Inserts fitting on all ARAF milling cutters without modification of the shank |
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Available in grades VP5007, VP2003 & 5050 |
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| ORBI High Feed |
| Benefits: |
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Considerable reduction of your machining costs by at least halving the cycle time |
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No tool shank to replace |
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High precision of dimensions produced |
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Improved surface finish |
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Requires less power in roughing |
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| Characteristics: |
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Sharp and precise inserts enabling machining with a feed per tooth of 1.5 mm maximum |
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Possibility of fitting on existing milling cutters after reworking of the shank |
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Large end mill and boring mill program from diameter 16 to 80 mm |
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Effective angle of 90° on the tool |
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Versatile geometry in grades VP5020 and VP5040 and with new submicrograin grade VP2003 |
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| PENTA High Feed |
| Benefits: |
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Reduction of machining time by a factor of 5 or 10 |
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Saving on cutting edge cost |
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Long insert and shank service life |
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Highly resistant milling cutter shanks owing to the
SILVER coating |
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A versatile and multi-functional tool for most materials to be machined |
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Very good operating safety with high stability during machining |
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| Characteristics: |
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Milling cutters with a 19° entering angle enabling a feed per tooth of 3 mm maximum |
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Strong, stable PDMX 09 inserts with 5 cutting edges |
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Milling cutter shanks from diameter 32 to 100 mm |
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Also designed to perform ramping, helical interpolation or plunging operations |
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Two insert geometries available in grades VP5020, 2003 & 5050 |
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| TETRA High Feed
High Feed milling cutter with positive four edged inserts ! |
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High Feed Machining with Low Efforts |
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Good Performance in Contouring & Pocketing |
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4 Cutting Edges per Insert |
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ap Max 1mm |
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fzUpto 2mm |
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Axial Positive 10 Degree |
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Programming Radius 2mm |
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Equivalent Lead Angle 14 Degree |
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Penta Heavy Duty – V560
The Power of PENTA. Times Two ! |
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Quadri SAF – V490
Reduce Cutter Inventory. Save Money. It’s Simple !
| Multi Application Face Mill |
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One Cutter |
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Three Inserts Style |
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Endless Choices |
V490 provides endless options to any of your general purpose, machining operations. V490 offers versatility ; the ability to consolidate multiple applications into one face mill which translates to cost savings.
| FEATURES |
Adaptable to any type of operation… one face mill, three insert styles:
Octagon : Effective low cutting force milling with eight indexes
Square : 90˚ shoulder machining with depth-of-cut up to 12 mm
or 15 mm
Round : Rough facemilling or shallow profile machining |
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Secure insert retention and precise indexing |
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Universal insert pocket |
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Easy to program. Same height and diameter dimension with three |
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Insert styles |
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Insert Size 12 mm : Diameter 32 - 160 mm
Insert Size 15 mm : Diameter 50 - 100 mm
Mounting Type : Shell Mill and Weldon End Mill
Application : Facemilling, Shoulder Milling and Profiling
Material : Steel, Stainless Steel, Cast Iron |
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| Force SAF – with SideLok Technology |
Diameters : 80 mm to 250 mm
Max. Depth of Cut : 6 mm
Corner Configurations : 0.4 mm to 1.6 mm
Lead Angle : 60°
Applications : Rough and finish
Wiper Inserts : Available
Materials : Cast iron, CGI, ductile and nodular irons |
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| Grade 9605 |
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9605 WITH MICROFORM TECHNOLOGY IS UNBEATABLE!
It’s Simple. The Toughest Cutting Edge
Difficult-to-machine ? We see an opportunity-to-machine !! |
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| Grade 5600 |
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ACHIEVE SAFETY VELOCITY !
It’s Simple. Just Run it Faster
Realize upto 50% or more in cost savings.
MAKE US PROVE IT !!
Accelerate your steel turning operations to unsurpassed performance with new 5600 Series turning grades. Combining industry-leading substrates, coatings, edge preparation and post-coating surface treatment extends the operating range. |
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| Grade 5050 – Universal Milling Grade for Tough Applications |
PRODUCTIVE. RELIABLE. VERSATILE
TAKING TOUGHNESS TO NEW HEIGHTS
Tough conditions? Multiple materials?
Want predictable performance?
We have your solution.
The 5050 grade excels at high feed rates and in the toughest conditions for maximum time and cost savings.
Thanks to its innovative substrate, insert failure is virtually eliminated and tool life is increased. 5050 provides unmatched performance, perfectly suited for unmanned operations where unpredictable stop is not an option. Safety’s new tough grade protects your milling operations through its proven reliability.
5050 is a versatile grade with excellent performances in various materials, allowing for inventory reduction and ease of insert selection. |
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SILVER Drill
Diameter 12 to 30 mm
- 2X-Dia
- 4X-Dia
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The SILVER Drill guarantees dimensions repetitiveness and provides good geometric qualities. |
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The LCMT insert, rectangular in shape, consists of a strong carbide section that enables it to withstand difficult operating conditions, in diameters from 12 to 16 mm. |
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The XPMT inserts, also very strong, feature 4 cutting edges and are fitted on drills from 16.5 to 30 mm in diameter. |
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A single type insert can be used in both inboard and outboard positions eliminates set-up confusion and reduces inventory. |
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The drill flute was particularly carefully designed to improve rigidity and resistance to erosion due to chip passage. |
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The helical flute favours chip extraction, especially in deep drilling. |
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For big series with 2 times and 4 times diameter drill depth, it’s the most economical
solution. |
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| FY-SAF |
Diameter 31 to 54 mm
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Drill with trigon inserts. |
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Its high rigidity enables it to drill without guidance or pre-holes in difficult operating
conditions. |
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The seat of the inserts, based on a triangular shape, enables great repositioning accuracy. |
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Inserts thickness guarantees their strength. |
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The broad support collar in front of the shank favours good stability of the drill when
drilling big diameters. |
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| GY-SAF |
Diameter 12.7 to 35 mm
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The removable inserts eliminate sharpening costs and are interchangeable between various tool holder sizes. |
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Its high rigidity enables it to drill without guidance or pre-holes in difficult operating
conditions. |
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The geometries of the inserts associated with recent grades guarantee quality drilling in many materials. |
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The drill body has undergone special treatment giving its surface hardness in excess of 50HRC, wich guarantees great resistance to wear due to chip flow and provides better chip evacuation. |
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It’s the perfect versatility for accurate and deep holes from diameter 12.7 to 35 mm up to 8 times diameter. |
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| DRILLING PRODUCTS |
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SILVER Drill |
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FY-SAF |
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SGY-SAF |
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| MACHINING CONDITIONS |
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Unalloyed Steel |
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Alloyed Steel |
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Stainless Steel |
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Stainless Steel PH |
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Cast Iron |
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Aluminium & Alloys |
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High Temperature Alloys |
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Hard Materials |
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VRX END MILLS
Designed for Titanium, Inconel & 17-4 Stainless Steel
V4-R Corner Radius
Variable Helix 4 Flute End Mill - ALCRONA Coated
V4-S Square End
Variable Helix 4 Flute End Mill - ALCRONA Coated
V4-B Ball End
Variable Helix 4 Flute End Mill - ALCRONA Coated
V5 - 5 Flute
Variable Helix 5 Flute End Mill - ALCRONA Coated |
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| MACHINING CONDITIONS |
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Nickel based Alloys |
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Cobalt based Alloys |
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Heat Resistant Super Alloys |
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High Strength Stainless Steel |
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Titanium Alloys |
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MPA established in Bologna in 1975, operate in the market for industrial automation.
From standard series to special tailor-made solutions, MPA offers a complete range of products, manufactured in conformance to strict safety, reliability and efficiency criteria. A motivated, specialized and constantly updated team takes care of product development processing the design-production-assembling-testing cycle.
We believe in only one way to produce, based on the extreme attention to detail and the specific needs of the Customer: the only way to achieve maximum precision and make it the perfection of the products we manufactured. Learn to ask the best
multispindle heads - modular multispindle heads - angle heads - tilting heads - customized special heads designed and manufactured according to specific production needs - two spindles pendulum heads for carry out two separate machining operations on the same axis - powered heads on slide unit - speed speeders - special live tools for CNC lathes
for drilling, tapping and milling operations on ferrous and non-ferrous metals, on vertical or horizontal machining centres with SK 69871, BT, CAT, DIN 2080, HSK, CAPTO input drive shank, boring machines, milling machines, tapping machines, transfer machines, drilling machines, units and special machines |
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